Karachi, June 21, 2024: Engro Fertilizers has successfully completed the largest-ever scheduled maintenance activity of its EnVen Plant, wrapping up the 55-day turnaround on June 18, 2024.
This massive undertaking, with an investment of approximately USD 50 million, marks a significant milestone in the company’s operational history.
Established in 2011 with an investment of USD 1.1 billion, the EnVen Plant boasts an annual production capacity of 1.3 million tons. It stands as the most energy-efficient fertilizer plant in Pakistan, utilizing the least amount of gas per ton of urea produced. The recent turnaround aimed to enhance the plant’s reliability and efficiency through an extensive scope of work.
The project encompassed over 5,000 technical activities. Noteworthy tasks included the first-ever replacement of the waste heat boiler, a comprehensive overhaul of the furnace convection section, a detailed inspection of the ammonia storage tank, and an extensive overhaul of six major turbo trains and gas turbines. At its peak, the project engaged more than 6,000 individuals working around the clock to ensure timely completion.
Ali Rathore, CEO of Engro Fertilizers, highlighted the significance of this achievement, stating, “The safe and successful completion of this major turnaround, despite extreme weather conditions, showcases the engineering excellence of the Engro Fertilizers team in executing large-scale projects within planned schedules and budgets while prioritizing the safety of everyone involved in the activity. These critical projects were executed in-house by our talented engineers using innovative techniques and global best practices of safety and quality.”
Rathore emphasized the meticulous planning and execution that went into the turnaround, ensuring that the availability of urea to farmers was not impacted. “This demonstrates the entire Engro Fertilizers team’s firm commitment to our purpose of enabling the food security of Pakistan. We would like to thank our employees, contractors, global technical partners, local administration, and all other key stakeholders for their seamless support and guidance that contributed to the success of this major turnaround.”
The EnVen Plant’s turnaround not only underscores Engro Fertilizers’ commitment to operational excellence but also reflects its dedication to contributing to Pakistan’s agricultural sector. By investing in the maintenance and enhancement of its facilities, Engro Fertilizers ensures the continued supply of high-quality urea to meet the needs of the country’s farmers.
This monumental effort aligns with Engro Fertilizers’ broader strategy of sustainability and innovation. The company remains focused on leveraging cutting-edge technologies and best practices to maintain its leadership position in the industry. The successful completion of the EnVen Plant turnaround is a testament to Engro Fertilizers’ capability to manage large-scale projects and its unwavering commitment to supporting Pakistan’s agricultural community.
As Engro Fertilizers looks to the future, the company is poised to continue its path of growth and innovation, ensuring that it remains at the forefront of the fertilizer industry in Pakistan. The investment in the EnVen Plant’s turnaround is a clear indication of the company’s long-term vision and dedication to enhancing the country’s agricultural productivity.